Project Dashboard Mini 3 Power Box Assembly (P.B.) Workflow

1 Gather Materials

1x [AS-CB0073] Mini 2, Plug to SW Extension Harness Assembly
1x [AS-CB0079] Mini 2, Plug to Ground Post Extension
1x [EL-HR0109] Finger Guard 80mm Plastic
1x [EL-HR0216] Mini3, PS to Board Main Power
1x [EL-HR0217] Mini3, PS to Board Bed Power
1x [EL-HR0225] SW to PSU
1x [EL-HR0226] PSU to Ground
1x [EL-HR0227] Case Fan, Mini3
2x [EL-MS0414] Cartridge Fuse 250V 3.15A Slo-Blo
1x [EL-MS0432] Clip-On EMI Shielding Gasket 150.876mm length
1x [EL-PS0025] DELTA POWER SUPPLY 150W 24V 6.25A PNL MT
1x [EL-SW0023] SWITCH ROCKER DPST 20A 250V, Illuminated Red
6x [HD-BT0130] M3 x 8 Bolt, FHCS Black-Oxide
4x [HD-BT0206] Black-Oxide Alloy Steel Hex Drive FHCS M3 x 25mm Long
1x [HD-MS0058] Wire Tie, 8" Black, pk 1000
5x [HD-NT0001] Metric Zinc-Plated Steel Nylon-Insert Locknut, M3 Size
1x [HD-WA0035] Metric 18-8 Stainless Steel External Serrated Lock Washer, M3 Size
1x [PP-FP0242] Mini3, Electronics-Case, 12AWG Aluminum, Rev 0-5
1x [PP-MP0028] Bulgin-AC Power Entry Modules SC MT FUSED .25" TAB

Materials

2 Switches and Fan

Switches and Fan

2A) Grab PP-FP0242 and attach EL-MS0432 where shown.

2B) Install EL-SW0023 into PP-FP0242 in shown orientation.

2C) Open up the fuse housing in PP-MP0028 and install EL-MS0414 x2.

2D) Attach PP-MP0028 to PP-FP0242 using HD-BT0130 x2.

2E) Grab EL-HR0227 x1, EL-HR0109 x1, HD-BT0206 x4, and HD-NT0001 x4.

2F) Attach EL-HR0227 and EL-HR0109 to PP-FP0242 using HD-BT0206 x4 and HD-NT0001 x4. Ensure proper orientation of the fan.

2A
2B
2C
2D
2E
2F
2F1
2F2

3 Power Supply

Power Supply

3A) Grab EL-PS0025 x1, EL-HR0216 x1, EL-HR0217 x1, EL-HR0225 x1, and EL-HR0226 x1.

3B) Loosen the seven clamp screws on EL-PS0025.

3C) Insert the “U” shaped terminals of EL-HR0225 into the shown clamps on EL-PS0025 and tighten the screw to secure the terminals.

3D) Insert the “U” shaped terminal of EL-HR0226 into the shown clamps on EL-PS0025 and tighten the screw to secure the terminal.

3E) Insert the “U” shaped terminals of EL-HR0217 into the shown clamps on EL-PS0025 and tighten the screw to secure the terminals.

3F) Insert the “U” shaped terminals of EL-HR0216 into the shown clamps on EL-PS0025 and tighten the screw to secure the terminals.

3G) Double check the wires to ensure they are in the correct locations.

3A
3B
3C
3D
3E
3F
3G

4 Final Steps

Final Steps

4A) Attach EL-PS0025 to PP-FP0242 using HD-BT0130 x4

4B) Attach the spade terminal on AS-CB0079 where shown on PP-MP0028.

4C) Place HD-WA0035 on the ground screw in PP-FP0242.

4D) Place the ring terminal of AS-CB0079 and EL-HR0226 on the ground screw.

4E) Use HD-NT0001 x1 to secure the terminals.

4F) Attach the shorter wire length side spade terminals of AS-CB0073 to PP-MP0028 as shown.

4G) Attach the Tubular Bead from AS-CB0073 to EL-PS0025 using HD-MS0058 x1. Try to get the Tubular Bead to sit as flat as possible on PP-PS0025.

4H) Attach the longer wire length side spade terminals of AS-CB0073 to EL-SW0023 as shown.

4I) Attach the spade terminals of EL-HR0225 to EL-SW0023 as shown.

4A
4A1
4A2
4B
4C
4D
4E
4F
4F1
4G
4G1
4H
4I
Complete
Done! Take me home