Guides for installation and assembly of the LulzBot line of products made by FAME 3D LLC.
2x [HD-BT0012] M3 Set Screw (Grub Screw) M3 x 6mmL x 0.5 Black
6x [HD-BT0039] Metric Class 12.9 SHCS Alloy Steel, M3 x 12mm Length, 0.50mm Pitch
4x [HD-BT0104] M3 x 8mm BHCS SST
33x [HD-BT0128] M3 x 6mm FHCS Black-Oxide
1x [HD-BT0196] Black-Oxide Alloy Steel SHCS M5 x 25mm Long, 0.8mm Thread
4x [HD-MS0054] Bumper Square, rubber
1x [HD-RD0096] 8mm Smooth rod, 190mm, 300 Series Stainless Steel
4x [HD-WA0035] Metric 18-8 Stainless Steel External Serrated Lock Washer, M3 Size
1x [PP-FP0233] Mini3, Top-Plate, 12AWG Aluminum, Rev 0-7
1x [PP-FP0234] Mini3, Bottom-Plate, 12AWG Aluminum, Rev 0-4
1x [PP-GP0587-GRN] M5 - 28mm DIA Press Fit Knob_TAZ SideKick (LulzBot Green PETg)
1x [PP-GP0817] Mini3, Handle, PETg-BLK
1x [PP-GP0824] Mini3, Spool Mount, ABS-BLK
1x [PP-GP0835] Mini3, Spool Rod End Cap, ABS-GRN
1x [PP-GP0882] Mini3 Spool Shaft End Stop Collar
1x [PP-GP0893] CANBus Support
Z Lower Left Assembly (Z.L.L.)
Z Lower Right Assembly (Z.L.R.)
X Carriage Assembly (X.C.A.)
Frame Sides
2A) Lay PP-FP0234 down flat with the “U” notch in the back. Slide the Z.L.L. over PP-FP0234 on the left side and Z.L.R. on the right.
2B) Use HD-BT0128 x4 to secure the Z.L.L. to PP-FP0234 on the front.
2C) Use HD-BT0128 x4 to secure the Z.L.R. to PP-FP0234 on the front.
2D) Use HD-BT0128 x3 to secure the Z.L.R. to PP-FP0234 on the back.
2E) Use HD-BT0128 x3 to secure the Z.L.L. to PP-FP0234 on the back.
2F) Use HD-BT0104 x2 and HD-WA0035 x2 in the non-coated holes on the back to finish securing the Z.L.L. and Z.L.R. to PP-FP0234.
Frame Top
3A) Check orientation then slide PP-FP0233 down on the inside of Z.L.L. and Z.L.R.
3B) Use HD-BT0104 x1, HD-WA0035 x1, and HD-BT0128 x1 to secure the Z.L.L. to PP-FP0233 on the back.
3C) Use HD-BT0104 x1, HD-WA0035 x1, and HD-BT0128 x3 to secure the Z.L.R. to PP-FP0233 on the back.
3D) Use HD-BT0128 x4 to secure the Z.L.R. to PP-FP0233 on the front.
3E) Use HD-BT0128 x4 to secure the Z.L.L. to PP-FP0233 on the front.
3F) Grab PP-GP0893 x1 and slide it on the inside of Z.L.L. and PP-FP0233 on the back and secure using
HD-BT0128 x2.
Rod Assembly
4A) Grab HD-RD0096 x1, PP-GP0824 x1, PP-GP0882 x1, PP-GP0587 Knob x1, and HD-BT0012 x1.
4B) Use ream to ensure the hole in PP-GP0824 is clear.
4C) Ream hole in PP-GP0882 so HD-RD0096 fits.
4D) Place PP-GP0882 flush on the end of HD-RD0096 and secure using HD-BT0012 x1.
4E) Loosely install PP-GP0587 knob in PP-GP0824. Slide PP-GP0824 on HD-RD0096.
4F) Slide HD-RD0096 through the top hole on Z.L.R.
4G) Secure PP-GP0824 to Z.L.R. using HD-BT0128 x2.
4H) Secure PP-GP0824 to PP-FP0233 using HD-BT0128.
4I) Use ream to clean out the hole in PP-GP0835.
4J) Attach PP-GP0835 to HD-RD0096 and secure it using HD-BT0012 x1.
Final Steps
5A) Grab PP-GP0817 x1 and attach to PP-FP0233 using HD-BT0128 x2.
5B) Use corner feet jig to place HD-MS0054 on each corner of PP-FP0234 and Z.L.L.
5C) Place HD-MS0054 x2 on PP-FP0234 on the Z.L.R. side approximately as shown.
5D) Place two rubber bumpers in the rails of each Z.L.
5E) Grab HD-BT0039 x6 and X.C.A.
5G) Line up the X.C.A. with the Z.L. trucks. Start to attach the X.C.A. to the Z.L. trucks using one HD-BT0039 on each side of the X.C.A.
5H) Finish attaching the X.C.A. to the Z.L. trucks using HD-BT0039 x4. Leave all HD-BT0039 slightly loose.