1x- [PP-FP0055] Left Frame Plate
1x- [PP-FP0051] Top Frame Plate
1x- [AS-PR0102] Bed Plate Assembly
1x- [AS-PR0099] Z-Axis Left Assembly
1x- [AS-PR0089] Z-Axis Right Assembly
1x- [PP-IS0062] Upper Strain Mount Assembly
1x- [PP-GP0265] Lower Strain Relief
1x- [PP-GP0249] Bed Clip
1x- [PP-GP0259] Handle Bar
4x- [HD-MS0054] Rubber Bumper Square
2x- [HD-MS0571] Cable Tie-Downs
2x- [PP-GP0483] Adhesive Pad
43x- [HD-BT0128] M3 x 6, FHCS Black-Oxide
4x- [HD-BT0137] M3x8, BHCS Black-Oxide
5x- [HD-WA0038] M3, Washer Black-Oxide
1x- [HD-BT0146] M3x12, BHCS Black-Oxide
4x- [HD-WA0035] M3 External Tooth Lock Washer
4x- [HD-BT0104] M3x8, BHCS SST
Using two M3x6 FHCS [HD-BT0128] secure the 30mm cable chain mount to the Upper Relief Mount Assembly [PP-IS0062] Ensure the cable chain mount is oriented as pictured.
Align the upper strain relief holes with the three holes in the left frame.
Secure the upper strain relief using two M3x8 BHCS [HD-BT0137] with washers [HD-WA0038] and one M3x12 BHCS [HD-BT0146] with washer [HD-WA0038] in the hole circled in red; see [reference#1].
Torque fasteners to 5in*lbs.
Place the Z Axis left assembly [AS-PR0099] on the left frame plate [PP-FP0055]
Secure the Z Lower left of the Z Axis left assembly to the left frame plate with four M3 x 6 FHCS [HD-BT0128] using a 2.0 mm hex driver, torque to 5 in*lbs
Secure the Z Upper Left of the Z Axis left assembly to the frame assembly with six M3 x 6 FHCS using a 2.0 mm hex driver, torque to 5 in*lbs
Run the end of the X Harness with the ferrite through the Upper Strain Relief
Attach the X/Extruder Cable harness to the cable chain mount on the Upper Strain Relief
Ensure the Z-Axis Smooth Rods are not making contact with the Z-Motor, this can cause unwanted noise/vibration, there should be a 2-3mm gap between the motor housing and the bottom of the smooth rods.
Torque the lower smooth rod set screw to 3in*lbs as pictured.
Torque the upper smooth rod set screw to 3in*lbs as pictured.
Place the Bed Plate Assembly [AS-PR0102] on work station next to the upright Left Frame plate assembly
Carefully run the end of the Bed Harness through the Left Frame Plate [PP-FP0055] as shown
Install the bed clip [PP-GP0249]; there is a small notch out of one side of the latch, that notch faces the double bearing holder.
Slide the left frame plate over the bottom frame plate
Fasten the left and bottom frame plate together using 7x - M3 x 6 FHCS screws [HD-BT0128] and 1x - M3 x 8 BHCS screw [HD-BT0104] with 1x - M3 star washer [HD-WA0035]
Slide the Top Frame Plate [PP-FP0051] in between the Left Frame Plates. Ensure the handle mounting location on the top frame is oriented to the front ( idler side) of the printer.
Align the holes in the frame pieces
On the front (idler side), fasten two M3x6 FHCS [HD-BT0128] screws into the top left corner
Rotate the frames so the motor side is on the left and the idler side is on the right. Fasten two M3x6 FHCS [HD-BT0128] screws into the top right corner. Fasten two M3x6 FHCS [HD-BT0128] screws into the top left corner.
Rotate the frames so the motor side is in facing front. Fasten one M3x8 BHCS stainless steel screw [HD-BT0104], with a star washer [HD-WA0035], into the non countersunk hole in the top right corner. Fasten one M3x6 FHCS [HD-BT0128] screw into the top right corner.
Slide the Z-Axis Right assembly [AS-PR0089] over the Top and Bottom Frame Plates and make sure the holes are aligned.
Fasten the Right and Top frame plate together using 7x - M3 x 6 FHCS screws [HD-BT0128] and 1x - M3 x 8 BHCS screw [HD-BT0104] with 1x - M3 star washer [HD-WA0035]
Fasten the Right and Bottom frame plate together using 7x - M3 x 6 FHCS screws [HD-BT0128] and 1x - M3 x 8 BHCS screw [HD-BT0104] with 1x - M3 star washer [HD-WA0035]
Spread the Lower Strain Relief [PP-GP0265] and slide it over the Bed Harness wires, once the lower strain relief is seated around the wires make sure it's align with the two holes on the Left Frame Plate.
Secure the lower strain relief with two M3x8 BHCS [HD-BT0137] with washers [HD-WA0038], torque to 5in*lbs
Flip the printer onto the top frame
Place two rubber bumper squares [HD-MS0054] in the front corner and back corner on the right frame side.
Place two rubber bumper squares [HD-MS0054] in the front corner and back corner of the left frame side. The squares need to be aligned with the cutouts in the printed jig. See [reference#5]
Remove the backing of one Adhesive Pad [PP-GP0483] and firmly press it onto one Cable Tie-Down [HD-MS0571]. Repeat this step with the second pad
Install one cable tie down onto the left plate just below the upper strain relief as pictured.
Install the second tie down just under the bottom left board mounting standoff as pictured.