Open HardwareAssembly Instructions
Guides for installation and assembly of the LulzBot line of products made by FAME 3D LLC.
Guides for installation and assembly of the LulzBot line of products made by FAME 3D LLC.
1x [EL-MS0531] G8 RADIAL MULTIPOLE RING - 1/2" 20 pole, G8-H-125-50-20
2x [HD-BT0039] Metric Class 12.9 SHCS Alloy Steel, M3 x 12mm Length, 0.50mm Pitch
1x [HD-BT0043] Metric Class 12.9 SHCS Alloy Steel, M3 x 35mm Length, 0.50mm Pitch
1x [HD-BT0091] M3 x 10mm, SHCS, stainless steel
2x [HD-BT0137] M3 x 8 Bolt, BHCS, Black Oxide
2x [HD-BT0185] Black-Oxide Alloy Steel SHCS M3 x 16mm Long, 0.5mm Thread
1x [HD-BT0202] Black-Oxide Alloy Steel BHCS, M3 x 25mm Long, 0.5mm Thread
1x [HD-BT0256] Black-Oxide Alloy Steel BHCS, M3 x 16mm Long, 0.5mm Thread
1x [HD-BT0275] M3 x 12mm-0.5 SHCS, Clear Zinc Coated
3x [HD-MS0470] Two Side Rubber Seal Bearing, 623-2RS, ABEC1 grade
1x [HD-MS0471] Round Compression Spring .22OD 21lbs/in D11450
1x [HD-NT0001] Metric Zinc-Plated Steel Nylon-Insert Locknut, Class 8, M3 Size
20mm [HD-TB0007] Feed Tube, 0.187" ID X .250" OD NAT PTFE Tube
6x [HD-WA0038] Black-Oxide 18-8 Steel Flat Washer, M3 Screw Size, 3.2mm ID, 7.0mm OD
1x [PC-BD0109] Filament Sensor PCBA Rev B
1x [PP-GP0647-GRN] Filament Tube Press Fit Knob (LulzBot Green PETg)
1x [PP-GP0755] Dual Filament Sensor Right Idler
1x [PP-GP0759] Sensor Bearing Spacer
1x [PP-GP0760] Filament Wheel
1x [PP-GP0761] M3x12 Press Fit Knob LGN
1x [PP-GP0885] Single JetPack Base
1x [PP-GP0886] Single JetPack Cone
1x [PP-GP0887] Single JetPack Tower
1x [PP-GP0888] Single JetPack Bearing Clamp
2A) Using HD-BT0043 place 1x HD-WA0038 (check to make sure the flat side of the washer will face the bearing), then 1x HD-MS0470, then 1x PP-GP0759, then 1x EL-MS0531, then 1x PP-GP0760, then
1x HD-MS0470, then 1x HD-NT0001 on the bolt.
2B) Tighten the nut on the bolt. The bolt should have about one thread sticking out past the nut. The
EL-MS0531 and PP-GP0760 should not move easily separate from each other.
3A) With PP-GP0885 slide PC-BD0109 into the bottom of the jet pack base and attach using
2x HD-BT0140.
3B) Place the Filament Wheel Bearing in the jet pack base making sure the outside bearing is aligned with the groove in the jet pack base.
3C) Secure the Filament Wheel Bearing using PP-GP0888 and 2x HD-BT0039. Be careful to not over tighten the clamp. There should be a small gap between the jet pack base and bearing clamp. Using an allen wrench check that the Filament Wheel Bearing moves freely and is not sticking or caught on anything.
3D) Install PP-GP0887 using 2x HD-BT0185. The tower should sit flat on the jet pack base with the edges of the tower and base close to flush.
3E) Using a 2mm screwdriver insert 20mm HD-TB0007 into the bottom of the jet pack base.
4A) Grab 1x PP-GP0755, 1x HD-MS0470, 1x HD-BT0256, and 3x HD-WA0038.
4B) Using a poker tool line up the bearing with a washer on both sides of the bearing as shown. Make sure that the flat sides of the washers are facing the bearing.
4C) Add some blue loctite to the end of HD-BT0256 and with HD-WA0038 on the bolt install it in the idler through the bearing.
4D) Grab the jet pack base, the idler, 1x HD-BT0202, and 1x HD-WA0038.
4E) Add some blue loctite to the end of HD-BT0202 and with HD-WA0038 on the bolt install the idler onto the jet pack base. Be careful not to over tighten the bolt. The idler should move freely.
5A) Grab 1x PP-GP0886 and 2x HD-BT0137.
5B) Attach the cone to the bottom of the jet pack base using the bolts.
5C) Grab 1x PP-GP0761 with a HD-BT0091 bolt heat inserted, 1x PP-GP0647-GRN with a HD-BT0275 bolt heat inserted, 1x HD-WA0038, and 1x HD-MS0471.
5D) Install the PP-GP0761 knob in the tower. Put the spring and then the washer on the
PP-GP0647-GRN knob and install through the idler into the jet pack base.
5E) Using an allen wrench check to make sure the filament wheel still moves freely.
