OHAI: Open Hardware Assembly Instructions

1 Gather Materials

3x- [HD-BT0045] M3x6 SHCS, Black-Oxide
2x- [HD-BT0128] M3x6 FHCS, Black-Oxide
2x- [EL-MS0414] 250V 3.15A Slo-Blo Cartridge fuses
1x- [EL-PS0045] 150W Meanwell Power Supply
1x- [EL-SW0023] Rocker Switch 20A 250V
1x- [AS-CB0118] Power Cord to Switch-GND Harness (289)
1x- [PP-GP0555] Z 289 Power Supply Cover
1x- [PP-GP0576] Z Flexy Power Supply Grommet
1x- [PP-GP0577] Z Power Switch Housing Cover (Black) (Green)
1x- [PP-GP0583] Z Power Switch Housing (Black) (Green)
1x- [PP-GP0585] Z Electrical Plug Housing (Black) (Green)
1x- [PP-GP0586] Z 289 Power Supply Mount
2x- [PP-GP0598] Flexy EH PSH Strain Relief
1x- [PP-MP0028] AC power entry module
1x- TAZ 289 SideKick Serial Number

Gather Materials

2 Mount Power Supply Cover and Mount

Using the 289 serial number jig place the TAZ 289 SideKick serial number on the power supply making sure the serial number is correctly positioned in the jig.

Attach the Z 289 power supply mount [PP-GP0586] to the 150W Meanwell power supply [EL-PS0045] using 1x M3x6 SHCS [HD-BT0045].

Now place the Z 289 power supply cover [PP-GP0555] over the Meanwell power supply.

Place the serial number jig on the power supply and align the serial number

Firmly press down on the serial number to secure

Using 1x HD-BT0045 mount the PP-GP0586

Place the Z 289 power supply cover over the power supply

3 Install Power Cord to Switch Wire Harness

Flip the Meanwell power supply over and feed the shorter end of the power cord to switch wire harness [AS-CB0118] through the hole on the Z 289 power supply cover.

Next, loosen the three phillips screws on the right side of the power supply (⏚,N, and L), then slide the black wire under the "L" screw, white wire under the "N" screw and the green wire under the " ⏚".

Then tighten the three screws and tug on the wires to verify that they are secure.

Now pull the Z flexy power supply grommet [PP-GP0576] apart and slide it over the shorter side of the wire harness [reference#1]. Push the grommet in place making sure the top lays flat on the power supply cover.
Note: Make sure the flat side of the grommet is facing up

Feed short side of the wire harness through PP-GP0577

Place wires under correct screws and fasten screws

[reference#1] Slide PP-GP0576 around wire harness

Push PP-GP0576 in place making sure it lays flat

4 Install Electrical Plug and Housing

Remove the three wires from the braid on the short side of the wire harness. Then taking one at a time slide them through flexy EH PSH strain relief [PP-GP0598] start with the narrow side of the strain relief.

Once all three wires are through the stain relief replace the braid around the wires and slide the braid through the stain relief.

Now slide the Z Electrical Plug Housing [PP-GP0585] over the wires starting with the circular hole on the back side of the housing. Then push on the stain relief till it is locked into place on the electrical plug housing.
Note: follow [reference#2] for orientation of the strain relief bend

Connect the three wires to the back side of the AC power entry module [PP-MP0028] follow [reference#3] for placement guild for the three wires. Once all three wires are mounted bend the bottom two wires up and the top wire down so they are aligned with the hole on the backside of the housing.

Then using 2x M3x6 FHCS [HD-BT0128] mount the power entry module to the electrical plug housing. Once mounted pull the tray out on the front of the power entry module and place 2x 250V 3.15A Slo-Blo cartridge fuses [EL-MS0414] into the two slots, then close the tray

Remove the three wires from the wire braid

Take one wire at a time and feed them through PP-GP0598

Once all three wires are though the strain relief replace wires in braid and slide PP-GP0598 over the braid

Feed the wires through the circular hole on the backside of PP-GP0585

[reference#2] Lock PP-GP0598 in place and angle it away from the extrusion cutout

[reference#3] Attach the wires as shown

Bend the bottom wires up and top wire down

Attach PP-MP0028 to PP-GP0585 using 2x HD-BT0128

Pull out the bottom tray on PP-MP0028

Place 2x EL-MS0414 inside the tray

Close the tray

5 Install Power Switch and Housing

Take the four wires out of the wire braid, then push the flexy EH PSH strain relief [PP-GP0598] through the Z power switch housing cover [PP-GP0577] making sure the strain relief sticks out on the opposite side of the numbers on the power switch housing cover.

Then slide all four wires through the strain relief and housing cover one wire at a time. Once all four wires are through place all four wire back in the wire braid and side the braid through the plastic parts.

Then feed the wires through the Z power switch housing [PP-GP0583] making sure to start with the side with two inserts.

Now take the black and white wires that have a black mark on the connectors and slide them onto the rocker switch 20A 250V [EL-SW0023] following [reference#4] for placement guild.

Then take the other two wires and attach them to the top two tabs matching the colors to the bottom two tabs [reference#5]

Press the rocker switch inside the power switch housing until it snaps in place then using 2x M3x6 SHCS [HD-BT0045] attach the switch cover to the switch housing

Remove the four wires from wire braid