Project Dashboard Mini v1.04 Mini 1.04 Frame assembly Workflow

1 Attaching Lower strain relief

Gather parts

  • 1x- Left frame (PP-FP0055_rD)

  • 1x- Lower strain relief (PP-GP0265_v1.2)

  • 2x- M3x8 BHCS (HD-BT0137)

  • 2x- M3 black oxide washer (HD-WA0038)

Tools needed: 2mm hex driver

Instructions:

Align the lower strain relief with the holes on the left frame (see image “Securing part” for mounting location and part orientation)

Secure the lower strain relief with two M3x8 BHCS with washers, torquing it to 5in*lbs.

Strain relief hole
Securing part

2 Attaching upper strain relief

Gather parts

  • 3x- M3x8 BHCS (HD-BT0137)

  • 3x- M3 black oxide washers (HD-WA0038)

  • 1x- upper strain relief (AS-PR0066)

Tools needed: 2mm hex driver

Instructions:

Align the upper strain relief holes with the three holes in the left frame.

Secure the upper strain relief using three M3x8 BHCS with washer. Torque to 5in*lbs.

Upper strain relief alignment

3 Attaching chain mount onto upper strain relief

Gather parts

  • 1x- Female chain mount

  • 2x- M3x6 FHCS (HD-BT0128)

Tools needed: 2mm hex driver

Instructions:

Orient the chain mount on the upper strain relief. (see image “Fastening chain 1”) Align the counter sunk holes in the chain mount with the threaded inserts in the upper strain relief.

Fasten the chain mount to the upper strain relief using the M3x6 FHCS. Torque to 5in*lbs

Fastening chain 1
Fastening chain 2

4 Installing right frame

Gather parts

  • 7x- M3x6 FHCS (HD-BT0128)

  • Right frame (PP-FP0052_rC)

  • 1x- M3x8 BHCS Stainless steel (HD-BT0104)

  • External tooth serrated lock washer (HD-WA0035)

  • Bottom frame (PP-MP0149)

Tools needed: 2mm hex driver

Instructions:

Slide the left frame over the bottom frame.

Align the holes of the two frames

On the back of the printer (Motor side), fasten one M3x8 BHCS stainless steel screw, with washer, into the non countersunk hole on the back of the printer that lines up with the threaded hole in the bottom plate. Torque to 5in*lbs

Fasten one M3x6 FHCS into the counter sunk hole on the back of the printer that lines up with the hole in the bottom frame. Torque to 5in*lbs

Rotate the bottom frame so the face of the right frame is facing front. Fasten two M3x6 FHCS into the bottom left corner counter sunk holes of the right frame. Fasten two M3x6 FHCS into the bottom right corner counter sunk holes of the right frame. Torque to 5in*lbs

Rotate the frames so that the idler side is facing front. Fasten two M3x6 FHCS into the bottom left countersunk holes. Torque to 5in*lbs

Left frame being installed
Back Screw installed
Back Screw installed
Bottom right hole locations
Right bottom screw installed
Right bottom screw installed
Bottom left hole locations
Bottom left screw installed
Bottom left screw installed
Idler side screw installed
Idler side screw installed

5 Installing left frame

Gather parts

  • 7x- M3x6 FHCS (HD-BT0128)

  • Left frame (PP-FP0055_rD)

  • 1x- M3x8 BHCS Stainless steel (HD-BT0104)

  • External Tooth serrated lock washer (HD-WA0035)

Tools needed: 2mm hex driver

Instructions:

Slide the left frame over the bottom frame.

Align the holes of the two frames

Fasten one M3x8 BHCS stainless steel screw, with star washer, into the non countersunk hole on the back of the printer that lines up with the threaded hole in the bottom plate.

On the back of the printer (motor side), fasten one M3x6 FHCS into the counter sunk hole on the back of the printer that lines up with the hole in the bottom frame. Torque to 5in*lbs

Rotate the bottom frame so the face of the left frame is facing front. Fasten two M3x6 FHCS into the bottom right corner counter sunk holes of the left frame. Fasten two M3x6 FHCS into the bottom left corner counter sunk holes of the left frame. Torque to 5in*lbs

Rotate the frames so that the idler side is facing front. Fasten two M3x6 FHCS into the bottom left countersunk holes. Torque to 5in*lbs

Stainless steel screw installed
Motor side flat head installed
Bottom left hole locations
Bottom left screw installed
Bottom left screw installed
Bottom right hole locations
Bottom right screw installed
Bottom right screw installed
Idler side hole location
Idler side screw installed
Idler side screw installed

6 Installing handle to the top frame

Gather parts

  • 1x- handle, black (AS-PR0065)

  • 3x- M3x6 FHCS (HD-BT0128)

  • 1x- Top frame (PP-FP0051_rC)

Tools needed: 2mm hex driver

Instructions:

Lay the top frame on the back side.

Line the handlebar with the three holes in the frame towards the front.

Secure the handle by fastening three M3x6 FHCS through the counter sunk holes in the frame into the threaded inserts in the handle. Torque to 5in*lbs

Hole locations
Handle location
Aligned
Screw tightened
Screw tightened
Screw tightened

7 Installing top frame

Gather parts

  • 14x- M3x6 FHCS (HD-BT0128)

  • 2x- M3x8 BHCS SST (HD-BT0104)

  • 2x- External Tooth serrated lock washer (HD-WA0035)

Tools needed: 2mm hex driver

Instructions:

Slide the top frame in between the left and right frame. Ensure the handle on the top frame is oriented to the front ( idler side) of the printer.

Align the holes. Torque all screws on the frame to 5in*lbs

On the front (idler side), fasten two M3x6 FHCS screws into the top left corner

Rotate the frames so the motor side is on the left and the idler side is on the right. Fasten two M3x6 FHCS screws into the top right corner. Fasten two M3x6 FHCS screws into the top left corner.

Rotate the frames so the motor side is in facing front. Fasten one M3x8 BHCS stainless steel screw, with star washer, into the non countersunk hole in the top right corner. Fasten one M3x6 FHCS screw into the top right corner. Fasten one M3x6 FHCS screws into the top left corner. Fasten one M3x8 BHCS stainless steel screw, with star washer, into the non countersunk hole in the top left corner.

Rotate the frames so the motor side is on the right and the idler side is on the left. Fasten two M3x6 FHCS screws into the top right corner. Fasten two M3x6 FHCS screws into the top left corner.

Rotate the frames so the idler is in facing front. Fasten two M3x6 FHCS screws into the top right corner.

Frame installation
Frame in place
Frame in place
Front top left screw
Front top left screw
Left top right screw
Left top right screw
Left top left screw
Left top left screw
Back top right screw
Back top right screw
Back top left screw
Back top left screw
Right top right screw
Right top right screw
Right top left screw
Right top left screw
Front top right

8 Attach rubber feet

Gather parts

  • 4x- Rubber bumper square (HD-MS0054)

Instructions:

Flip the printer onto the left frame

Place two rubber bumper squares in the front corner and back corner on the right frame side.

Place two rubber bumper squares in the front corner and back corner of the left frame side. The squares need to be aligned with the left frame brackets. (see image “ left square alignment”)

Rubber square in right frame corner
Rubber square in right frame corner
Left square alignment
Left square alignment
Done! Take me home