Open HardwareAssembly Instructions
Guides for installation and assembly of the LulzBot line of products made by FAME 3D LLC.
Guides for installation and assembly of the LulzBot line of products made by FAME 3D LLC.
Hardware Needed:
1x- 150W 24V Power Supply(EL-PS0025)
1x- Switch to PS Extension black (EL-HR0107)
1x- Switch to PS Extension white (EL-HR0127)
1x- PS to RAMBO (EL-HR0106)
Tools Needed:
Phillips Screwdriver
Attach the following cables to the 150W 24V Power Supply (EL-PS0025):
Switch to PS Extension black (EL-HR0107), Switch to PS Extension white (EL-HR0127), PS to RAMBO (EL-HR0106), PS to Ground Post Extension (EL-HR0069)
With the terminal block side of the power supply facing towards you, install Switch to PS Extension black (EL-HR0107) and Switch to PS Extension white (EL-HR0127) cable assemblies on the two far left terminals, attach the white cable to the far left terminal and the black cable to the second terminal in from the left (see picture).
Install the PS to RAMBO (EL-HR0106) cable assembly. The two red cables attach to the two far right terminals on the terminal block. And the two black cables attach to the third and fourth terminals in from the right side of the terminal block (see picture).
Parts Needed:
1x- 150.876mm EMI shielding gasket (EL-MS0432)
1x- Electronics cover (PP-FP0139)
Tools Needed: None
Carefully clip on the 150.876mm EMI shielding gasket (EL-MS0432) to the flange on the case.
Parts Needed:
2x- Cable tie downs (HD-MS0249)
Tools Needed: None
Install two cable tie downs (HD-MS0249) to the inside of the electronics case.
The first tie down is installed 95mm from the switch side of the case and 10mm up from the bottom of the case (see picture).
The second tie down is installed 95mm from the switch side of the case and 65mm down from the top of the case (see picture).
Parts Needed:
2x- M3x8mm Black Oxide Flat Head Cap Screws (HD-BT0130)
1x- AC power entry module (PP-MP0028)
2x- 250V 3.15A Slo-Blo Cartridge fuses(EL-MS0414)
1x- Rocker Switch (EL-SW0023)
1x- Plug to Switch Extension (EL-HR0104)
1x- Plug to Ground Post Extension (EL-HR0068)
1x- M3 external tooth lock washer (HD-WA0035)
1x- Earth Ground Extension (EL-HR0117)
1x- PS to RAMBO (EL-HR0106)
1x- M3 Nylon lock nut (HD-NT0001)
Tools Needed: None
Install the rocker switch. See image for orientation
Install the power entry module using two M3x8 FHCS and torque to 3in*lbs.
Install two fuses into the power entry module.
Install the Plug to Switch Extension (EL-HR0104) cable assembly and the Plug to Ground Post Extension (EL-HR0068) cable into the case.
Attach the Plug to Switch Extension (EL-HR0104) cable to the power entry module and check our alignment of the cable with the cable tie downs. Attach the cable to the two main power entry module terminals. Attach with the black wire towards the inside of the case and the white wire towards the open side of the case(see picture). This cable is wrapped through a ferrite 3 times and the ferrite should line up with the tie down closest to the power entry module (see picture).
Attach the plug to switch extension cable to the switch side of the case. Attach the cable to the two terminals of the switch that are oriented toward the bottom of the case. The white wire attaches toward the inside of the case and the black wire attaches toward the open side of the case (see picture). Note the alignment of the ferrite with the cable tie down.
Attach the Plug to Ground Post Extension (EL-HR0068) cable. We attach the quick connect terminal end of the cable to the ground terminal on the power entry module, and the ring terminal end of the cable to the ground post inside the case (see picture). Before putting the ring terminal on the ground post install a M3 lock washer (HD-WA0035)(see picture).
Attach the earth ground to the ground post.
Attach the RAMBo to ground to the ground post and fasten with an M3 nyloc nut.
Parts Needed:
1x- 80mm Pelonis High Flow fan harness (EL-HR0128)
1x- 80mm finger guard (EL-HR0109)
4x- M3x25mm Black Oxide Flat Head Cap Screws(HD-BT0135)
4x- Black Oxide Flat Washers (HD-WA0038)
4x- M3 lock nuts (HD-BT0128)
Tools Needed:
2mm Hex Driver
5.5mm Nut Driver
Orient the 80mm Pelonis High Flow fan harness (EL-HE0128) such that the sticker faces up and the wires are directed toward the bottom of the case. Place the 80mm finger guard (EL-HR0109) on top of the fan (note the installation warning on the fan guard and that the warning is followed.
Using 4x- M3x25mm Black Oxide Flat Head Cap Screws (HD-BT0135), 4x- Black Oxide Flat Washers (HD-WA0038), and 4x- M3 lock nuts (HD-BT0128) fasten the finger guard and fan to the case. Torque to 5 in*lbs.
Parts Needed:
4x- M3x6 Black Oxide Flat Head Cap Screws (HD-BT0128)
2x- 8 inch zip ties (HD-MS0058)
Tools Needed:
2mm Hex Driver
Flush Cutters
5.5mm Nut Driver
Using 4 M3x6 Black Oxide Flat Head Cap Screws (HD-BT0128), fasten the power supply to the inside of the case. Torque to 10in*lbs.
Install the Power supply to ground (EL-HR0069) cable to the power supply ground terminal.
Use two 8 inch zip ties (HD-MS0058) to fasten the Plug to Switch Extension cable and Switch to PS Extension cable to the cable tie downs. Be sure to secure the ferrite and the two wires of the Switch to PS Extension onto the tie down closest to the power entry module. Secure the 4 wires from the Switch to PS Extension and Plug to Switch Extension onto the tie down closest to the switch (see picture).
