Project Dashboard Hot End & Tool Head Assembly Lulzbot HS+ Tool Head Packaging Workflow

1 Gather Materials for Packaging

3x- [HD-MS0550] 90 mm wiper pad
1x- [AS-TH0069] Titan Aero Assembly, HS+ 1.2
1x- [DC-LB0165] HS+ 1.2 Tool Head Label, Front
1x- [DC-LB0166] HS+ 1.2 Tool Head Label, Back
1x- [DC-MS0054] Firmware Update Warning Cards
1x- [DC-MS0060] CONGRATULATIONS!- Accessory Instruction Card
1x- [SH-BX0088] Accessory Tool Head Box: 9-1/2 x 7 x 3-7/8 Die Cut, 32 ECT, B Flute, Kraft, White
1x- [SH-PA0049] Korrvu Medium Retention Pack for Standard Tool Heads
1x- [SH-PG0131] #260 White Reinforced Gummed Tape with LulzBot Printed Logo
1x- [TL-MS0568] Scotch Brite Maroon Pad, 2"X 3"
1x- [SH-PG0002] 3 x 4" 2 Mil Reclosable Polypropylene Bag
1x- [DC-LB0174] P65 Warning Label

Gatherer Materials

2 Fold Box

Take your unfolded box [SH-BX0088] placing so that the brown side is facing you and start by folding up the flaps on the left and right sides of the box as shown.

Next fold the bottom side (side with the semicircle cut) up, as shown.

Now take the left flap on the bottom side and fold it then repeat for the right flap and fold the top flaps toward the middle of the box, as shown.

Then fold the left and right flaps over the flaps on the bottom side of the box and make sure they are secured in the two open slots, as shown

Lastly fold the top flap backwards

Fold left side
Fold right side
Fold bottom
Fold left flap on bottom side
Fold right flap on bottom side and fold bottom side down
Flip box over and fold down the left and right sides
Fold the top side backwards

3 Place HS+ Tool Head into Korrvu

Fold the two sides without the finger holes up so that there is space for the tool head under the plastic wrap

Place the Titan Aero HS+ Tool Head [AS-TH0069] under the plastic wrap on the Korrvu [SH-PA0049]

Fold the left side of the Korrvu back then fold the right side back then fold the top and bottom side up so it holds the left and right sides folded back so the plastic wrap is stretched around the tool head

Then place the Korrvu and tool head inside the box

Fold the left and right side of the Korrvu (two sides without the finger holes)
Place HS+ Tool Head under the plastic wrap
Fold the left side of the Korrvu
Fold the right and top side of the korrvu so the plastic wrap is stretched around the tool head
Make sure the finger hole cutouts are removed
Fold the bottom side of the Korrvu
Place the Korrvu and tool head inside the box

4 Add Accessories

Place 3x 90 mm wiper pads [HD-MS0550] and 1x Scotch Brite Maroon Pad [TL-MS0568] into the 3''x4" 2 Mil Reclosable Bag [SH-PG0002]

Then place the bag inside the box

Next place the CONGRATULATIONS! Accessory Instruction Card [DC-MS0060] on top of the tool head and place the Firmware Update Warning Card [DC-MS0054] over the congratulations card

Place the wiper pads and scotch brite pad in bag
Place bag of pads in box
Place the congratulation card on top of the tool head
Place the Firmware warning card on top of the congratulations card

5 Close and tape box

Now close the box and take it to the Uline tape machines.

Use [SH-PG0131] #260 White Reinforced Gummed Tape with LulzBot Printed Logo, 10 Pack.

Select the 12" length on the machine.

Place the tape with slightly more depth on the top of the box.

Now we will fold the sides inward.

Lastly, fold the tape down securing the lid of the box closed.

Close the box
12" tape length to close
Fold sides the in first
Fold last tape flap downward

6 Add all labels

First place the Front label [DC-LB0165] to the front of the box.

Next place the back label [DC-LB0166] to the back of the box.

Finally, place the P65 Warning Label [DC-LB0174] on top of the box.

Front Label
Back Label
P65 Warning Label
Done! Take me home