Project Dashboard Hot End & Tool Head Assembly Lulzbot SL Tool Head Packaging Workflow

1 Gather Materials for Packaging

Materials needed:

1x- [AS-TH0068] Titan Aero Assembly, Micro
1x- [DC-LB0162] Aerostruder v2, Micro Label, Front
1x- [DC-LB0163] Aerostruder v2, Micro Label, Back
1x- [DC-MS0054] Firmware update warning
1x- [DC-MS0060] CONGRATULATIONS!- Accessory Instruction Card
1x- [DC-MS0073] Filament Warning Insert, 8.5" x 2", Astrobrite Lift Off Lemon
1x- [SH-BX0088] Accessory Tool Head Box: 9-1/2 x 7 x 3-7/8 Die Cut, 32 ECT, B Flute, Kraft, White
1x- [SH-PA0049] Korrvu Medium Retention Pack for Standard Tool Heads
1x- [SH-PG0131] #260 White Reinforced Gummed Tape with LulzBot Printed Logo, 10 Pack
1x- [DC-LB0174] P65 Warning Label

Gather Materials

2 Fold Box

Take your unfolded box [SH-BX0088] placing so that the brown side is facing you and start by folding up the flaps on the left and right sides of the box as shown.

Next fold the bottom side (side with the semicircle cut) up, as shown.

Now take the left flap on the bottom side and fold it then repeat for the right flap and fold the top flaps toward the middle of the box, as shown.

Then fold the left and right flaps over the flaps on the bottom side of the box and make sure they are secured in the two open slots, as shown

Lastly fold the top flap backwards

Fold left side
Fold right side
Fold left flap on bottom side
Fold right flap on bottom side and fold bottom side down
Flip box over and fold down the left and right sides
Fold the top side backwards

3 Place SL Tool Head into Korrvu

Fold the two sides without the finger holes up so that there is space for the tool head under the plastic wrap

Place the Titan Aero SL Tool Head [AS-TH0068] and the Filament Warning Card [DC-MS0073] under the plastic wrap on the Korrvu [SH-PA0049]

Fold the left side of the Korrvu back then fold the right side back then fold the top and bottom side up so it holds the left and right sides folded back so the plastic wrap is stretched around the tool head

Then place the Korrvu and tool head inside the box

Fold the left and right side of the Korrvu (two sides without the finger holes)
Place SL Tool Head and filament warning card under the plastic wrap
Fold the left and right side of the korrvu
Fold the top and bottom side of the korrvu
Place the Korrvu inside the box

4 Add Cards

Place the CONGRATULATIONS! Accessory Instruction Card [DC-MS0060] on top of the tool head and place the Firmware Update Warning Card [DC-MS0054] over the congratulations card

Place the congratulation card on top of the tool head
Place the Firmware warning card on top of the congratulations card

5 Close and Tape Box

Now close the box and take it to the Uline tape machines.

Use [SH-PG0131] #260 White Reinforced Gummed Tape with LulzBot Printed Logo, 10 Pack.

Select the 12" length on the machine.

Close the box
Sides of 12" Tape Down
Fold Side of Tape Inward
Lastly, Fold Front Flap Down

6 Add all labels

Take the front sticker [DC-LB0172] and place it on the front of the box as shown.

Now take the back sticker [DC-LB0173] and place it in the same fashion as we did the front sticker.

Finally, place the [DC-LB0174] P65 Warning Label on top.

Front Label
Back Label
P65 Warning Label
Done! Take me home